New Plugin
Reciprocating Compressor Performance Visualizer
Process Innovations and ACI Services have partnered to introduce a new generation Process Plugin for reciprocating compressors. The new plugin makes it easy to add advanced monitoring and alerting for reciprocating compressors to your PI Vision displays.
- Calculate easy-to-read overall health score metrics
- Compare current asset performance with manufacturer specific methodologies, tables, and curves
- Replace irksome number tables with clearly plotted charts and graphs for monitoring displays
- Identify and alert on unsafe operating patterns
- Provide early warnings for slow trend variances from optimal norms
- Maximize asset utilization, extends asset life, and avoids downtime
Advanced Reciprocating Compressor Analytics
Advanced Analysis & Visualization
Proactive Performance Management Simplified
Transform your PI System data into actionable insights to keep your plant running smoothly
Simplify advanced performance management analysis and skip the complexity of custom configuration with these proven PI System plugins.
Plugin Features
- Clear insights tailored to your environment
- Customizations and calculations for industry norms
- Manufacturer curves for easy reference and additional insight
- Intuitive dashboards and diagrams for at-a-glance assessment
- Custom tagging and configuration options
- Accessible formulae – no black box mysteries
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Combustion Gas Turbine Exhaust Temperature Profile
This PI System plugin provides a real-time calculation and polar plot of exhaust gas temperatures and maps to the originating combustion chamber.
Read More → Pump Condition Monitor
This tool helps identify pump problems early. It calculates pump efficiency, driver/pump set efficiency, performance factors, suction head, NPSH, discharge head, and total head metrics ...
Read More → Cooling Tower Condition Monitor
This PI System plugin provides detailed information for identifying problems with cooling tower operation or physical conditions.
Read More → Reciprocating Compressor Visualization and Analytics
This PI System plugin provides a real-time calculation and polar plot of exhaust gas temperatures and maps to the originating combustion chamber.
Read More → Combustion Gas Turbine Performance Monitor & Plant Heat Rates
This PI System plugin provides real-time compressor efficiencies, expected generator capacity, and expected heat rates based upon compressor inlet temperature and humidity.
Read More → Reciprocating Engine Generator Performance Monitor & Plant Heat Rates
This plugin helps with early detection of generator efficiency loss and other problems. It compares real-time generator capacity and heat rates to expected values from ...
Read More → Pulp Line Condition Monitor
This plugin monitors the performance of the pulp line by comparing real-time drive motor power, water consumption, and chemical and bleaching agent consumption to design ...
Read More → Reverse Osmosis/Desalination Plant Monitor
This plugin monitors the performance of the Reverse Osmosis/desalination plant. It analyzes fresh water production, chemical consumption and energy consumption to provide real-time indication of ...
Read More → Distillation/Evaporation/ Desalination Plant Monitor
This plugin monitors the performance of the distillation/evaporation/desalination plant. It analyzes freshwater production and energy consumption to provide real-time indication of plant performance compared to ...
Read More → Coking Battery and Oven Monitor and Totalizer
This solution calculates and totalizes key parameters of the coking batteries and ovens.
Read More → Transmission & Distribution Losses
This plugin calculates real-time electrical losses throughout the Transmission and Distribution system across all transformers and transmission lines from the source generators to the substations.
Read More → Reciprocating Engine Driver Condition Monitor
This module provides real-time actual vs. expected power output capacity and actual vs. expected efficiency based upon manufacturer specifications.
Read More → Drum Chemistry Monitor
This plugin plots real-time chemistry indications including pH vs phosphate and silica and cation conductivity vs. drum pressure against expected curves.
Read More → Heat Fuel Gas Heater Condition Monitor
This plugin performs thermodynamic calculations on the fuel gas heater, calculating the real-time duty, heat exchanger effectiveness, heat transfer coefficient, and fluid flows.
Read More → Turbine Compressed Air Cooler Condition Monitor
This plugin performs thermodynamic calculations on the TCA (Turbine Compressed Air) cooler, calculating the real-time duty, heat exchanger effectiveness, heat transfer coefficient, and fluid flows. ...
Read More → Heat Exchanger Condition Monitor
This plugin performs thermodynamic calculations on the heat exchanger tubes/fins/coils, calculating the real-time duty, heat exchanger effectiveness, heat transfer coefficient, and fluid flows, as appropriate.
Read More → Auxiliary Boiler Efficiency & Condition Monitor
This plugin delivers substantial insight into auxiliary boiler performance. It calculates boiler losses in real time in accordance with ASME PTC 4.1 then compares them ...
Read More → Biomass Boiler Efficiency & Performance Monitor
This plugin calculates boiler efficiency in real time and compares it to expected boiler efficiency based on historical data.
Read More → Boiler Efficiency and Performance
This plugin delivers substantial insight into boiler performance. It calculates boiler losses in real time in accordance with ASME PTC 4.1 then compares them to ...
Read More → Turbine Driven Compressor Condition Monitor
This plugin simplifies early identification of problems with turbine driven compressors. It calculates compressor discharge pressure, work (brake horsepower, and both include isentropic efficiency and ...
Read More → Combustion Gas Turbine Power Curves Display (Using Existing KPIs)
This variation of the Combustion Gas Turbine Power Curves plugin (PPI-LNG-CTG-PRF) allows users to customize the plugin with their own existing KPI tags.
Read More → Combustion Gas Turbine Power Curves
This plugin compares Corrected Power to Air Inlet Temperature and plots power against the Full Load Output design as well as PCD and WF curves.
Read More → Fan Condition Monitor
This plugin quickly identifies issues with fan performance. It calculates fluid power, driver/fan set efficiency, blower efficiency, and total pressure then plots them in real ...
Read More → Blower Condition Monitor
This plugin makes it easy to identify problems with blowers. It calculates fluid power, driver/fan set efficiency, blower efficiency, and total pressure then plots them ...
Read More → Turbo-Expander (Expansion Turbine) Condition Monitor
This plugin helps quickly identify potential problems with rotating equipment. It uses gas inlet and outlet conditions to calculate the power extracted by the turbo-expander, ...
Read More → Liquid Ring Compressor Condition Monitor
This plugin helps identify liquid ring compressor issues early. It calculates compressor stages, overall pressure ratios, free air delivery (FAD), brake horsepower and both isothermal ...
Read More → Centrifugal Compressor Condition Monitor
This tool makes it easy to identify compressor problems early. It calculates discharge pressure, work (brake horsepower), and both isentropic efficiency and polytropic efficiency then ...
Read More → Wind Turbine Condition and Assets Monitor
This plugin compares real-time turbine performance to expected performance. It monitors turbine status for gear boxes, generators, and overall performance issues and organizes wind asset ...
Read More → Wind Turbine Site Capacity Forecast
This plugin predicts wind turbine generator capacity based on weather conditions based on weather forecast feeds from weather.
Read More → Solar String Condition Monitor
Assess and capture your DC to AC “performance ratio” by monitoring output vs. ambient light irradiance. This solution monitors the condition and performance of the ...
Read More → Solar Park Model with Weather-based Capacity Forecast
This plugin uses a separate Asset Framework database to create a model for photovoltaic power stations. It regularly reads weather forecast feeds from weather.
Read More → Coal Flue Path Emissions & EPA Calculations
This PI System plugin provides all applicable emissions calculations from the Environmental Protection Agency (EPA) 40 CFR Part 60 (Code of Federal Regulations) per the ...
Read More → Adaptive Emissions Optimizer for Coal Boilers
This PI System plugin is an ideal retrofit for meeting the Cross State EPA emissions program requirements.
Read More → Deaerator Condition Monitor
This PI System plugin monitors the deaerator to predict the feedwater outlet temperature, terminal temperature difference (TTD), and steam extraction flow.
Read More → Boiler Cleanliness Monitor
This PI System plugin models each section of a boiler and calculates the overall heat transfer coefficient in real time.
Read More → Detailed Thermodynamic “What If” Model
This PI System plugin features a detailed plant model is built in a PI-AF database integrated with a customized interactive PI ProcessBook display.
Read More → Water Cooled Condenser CW Pump Optimizer
This PI System plugin module provides real-time optimal Circulating Pump configuration in order to minimize the net heat rate for the unit or the entire ...
Read More → Feedwater (& DA) Heater Condition Monitor
This PI System plugin helps identify problems with the feedwater heater’s operation or physical condition by comparing differences in expected versus actual results.
Read More → Steam Turbine Condition Monitor
This PI System plugin module is useful for identifying loss of efficiency or other turbine problems.
Read More → Rankine Plant Operations Cost Analysis
This PI System plugin module calculates real time financial losses or savings (in $/hour) based upon given operational parameters in comparison to the target values.
Read More → Boiler & Air Heater Efficiencies (PTC 4.1) & Rankine Cycle Heat Rates
This PI System plugin provides the gross turbine heat cycle rate based upon the boiler’s steam-side heat input to the turbine cycle.
Read More → Chiller Performance Monitor & Advisor
This PI System plugin performs thermodynamic calculations on the chiller coils, calculating the real time chiller duty, heat exchanger effectiveness, and heat transfer coefficient.
Read More → Combustion Gas Turbine Operations Cost Analysis
This PI System plugin is extremely valuable for identifying immediate opportunities for turbine operations cost savings. It compares operational parameters to expected values and the ...
Read More → Combustion Gas Turbine Weather-based Forecast
This PI System plugin reads weather forecast feeds and inserts hourly forecasted ambient conditions into tables to forecast combustion gas turbine capacity and heat rate ...
Read More → Boiler Feed Pump Condition Monitor
This PI System plugin produces very useful graphics for early identification of boiler feed pump problems and performance degradation.
Read More → Fuel Gas Orifice Metering Flowrate (AGA Calcs)
This PI System plugin, based upon American Gas Association (AGA) report numbers 3 & 8, calculates gas compressibility (Z) and real time fuel gas flow. ...
Read More → Generator Reactive Capability
This PI System plugin provides a very handy visualization of real time generator operation compared to the limitations.
Read More → Air Cooled Condenser Fan Optimizer
This PI System plugin helps operators optimize ACC Fan configuration to minimize net heat rate for the unit or the entire plant.
Read More → Air Cooled Condenser Condition Monitor
This PI System plugin module helps identify indications of problems with condenser operation or physical condition, which often have a substantial impact on plant heat ...
Read More → Water Cooled Condenser Condition Monitor
This PI System plugin module helps identify problems with condenser operations or physical condition that may have a substantial impact on the plant heat rate.
Read More → Steam Turbine Condition Monitor
This PI System plugin is useful for identifying Heat Recovery Steam Generator (HRSG) integrity issues due to corrosion or other problems.
Read More → Heat Recovery Steam Generator Condition Monitor
This PI System plugin is useful for identifying Heat Recovery Steam Generator (HRSG) integrity issues due to corrosion or other problems.
Read More → Combustion Gas Turbine Air Filter Change Advisor
This PI System plugin uses financial modeling to determine the most economically advantageous time to replace the CT Compressor Air Inlet Filter.
Read More → Combustion Gas Turbine Offline Wash Advisor
This PI System plugin provides a real-time calculation and polar plot of exhaust gas temperatures and maps to the originating combustion chamber.
Read More → Combined Cycle Plant Operations Cost Analysis
This PI System plugin identifies opportunities for immediate savings by comparing operational parameters to expected values.
Read More → Combined Cycle Plant Power Market Wise
This PI System plugin provides a complete package for market based power plants to effectively manage their assets.
Read More → Combined Cycle Model with Weather-based Capacity Forecast
This PI System plugin reads weather forecast and inserts hourly conditions into the model.
Read More →